The Challenge
The Termocentro Combined Cycle Power Plant represented a major milestone for EIA21 as the company’s first combined cycle power generation project.
Key project challenges included:
- Execution of EIA21’s first combined cycle power plant project.
- Development of a complete 3D model using PDS despite having no previous experience with the platform.
- Continuous adaptation to evolving client requirements across all engineering disciplines.
- Multidisciplinary coordination with Siemens for the integration of major equipment and auxiliary systems.
- Execution of advanced process calculations, including pressure drop analyses and pump sizing studies.
- Implementation of the first intelligent P&IDs developed by EIA21.
- Design and modularization of pipe racks to optimize costs and minimize on-site construction activities.
The Solution
To address the project’s technical and operational challenges, EIA21 implemented a strategy based on technological innovation, specialized engineering expertise, and international coordination.
The scope of work included:
- Implementation of CADWorx for initial 3D modeling and subsequent migration of the project to PDS.
- Incorporation of specialized engineering personnel to strengthen modeling and design capabilities.
- Technical coordination with Siemens through engineering workshops and working sessions in Orlando, USA, together with Duro Felguera’s team.
- Development of process and equipment engineering in compliance with Siemens’ technological standards.
- Definition and implementation of a modularization strategy that significantly reduced field installation activities.
- Supervision of module fabrication and assembly to ensure quality and compliance with project specifications.
- Detailed engineering development across all major disciplines.
- Procurement management and technical support during equipment acquisition phases.
Results
- Final design fully aligned with client requirements and project specifications.
- Successful integration of advanced engineering and 3D modeling technologies.
- Implementation of EIA21’s first intelligent P&ID system.
- Optimization of construction costs and schedules through modularization strategies.
- Strengthening of EIA21’s capabilities in combined cycle power generation projects.
